Key Points
- Tracks production at machine level in real-time
- Provides detailed accountability of parts or components
- Identifies quarantined parts
- Links bad parts to bad machines
We fill in the gaps where ERP systems leave off. All aspects of production are tracked from the machine level in real-time. This approach optimizes quality, drives down manufacturing costs and ensures detailed operational records are created for every part and lot. We know which machines have produced which part.
Through real-time connectivity to all production floor machines - PLCs, CNCs and HMIs - and using the most advanced ID technologies - RFID, barcode, 2D matrix and others - we gather and store critical operational information.
The result: quality problems can be contained before they leave production.
With our depth of manufacturing application development expertise we create highly effective web-based reports protected with appropriate security access.
Production Is Transparent
You will have a rich depository of data and, in particular, know which machines have produced which part.
Real-Time Intelligence
Through real-time connectivity to all production floor machines - PLCs, CNCs and HMIs - and using the most advanced ID technologies - RFID, barcode, 2D matrix and others - a DataRealm designed system will gather and stores critical operational information. The result: you will have the information to contain quality problems before they leave production.
Quality/Part History
Detailed data is created on where and when a part was worked on. Testing data can be reviewed. Quality assurance data can be passed on to customers.
Quarantine
You can locate bad parts and calculate which parts where produced by a faulty machine.
Accountability
You can determine which workers loaded which parts into which bins.
On-Site Support
You can track how many parts or partially complete parts are waiting to be worked on or shipped.
In Process Data Stoage
Store process information for each part/lot by automated data collection from a PLC, PC, CNC, operator input screen, wireless mobile PC, etc.