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In a completive environment,
knowledge is essential. Proper data
collection and analytics can provide
metrics that allow you to analyze company
productivity, costs, quality, predictive
maintenance and more. Our data collection
solutions allow you to cost-effectively
gather and process any data available
on a electronic device such as a PLC,
CNC, meter, PC, HMI, barcode/RFID scanner
etc..
DataRealm has implemented manufacturing
MES type solutions ranging from custom-developed
to customer's own systems to 3rd party
application integration. We provide
data collection solutions that gather
raw data from machines, robots, sensor,
workers, and management. And we provide/enable
tools to analyze this information, providing
cost savings through efficiency.
In a manufacturing environment this
information comes from your assets (Man,
Machine, and Products). Each asset has
inherent data which may be collected
and organized differently. In most cases
that data is ignored, not collected
or at least under utilized. This missed
opportunity could be costing you anywhere
from 5% to 25% of your manufacturing
budget. |
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We are not an IT company
but we are a manufacturing IT systems
company. The difference is that our
realm is manufacturing systems, their
operation, implementation and their
effectiveness to management. If you
need general PC and server support we
have partner companies that can help
you. If you need help communicating
with machines and devices and reporting
out this information over the web, in
Excel, or other medium, then we can
help.
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Factory Information
Systems (FIS) sometimes called Plant
Operating Systems, are the backbone
of an efficient manufacturing facility.
These FIS systems help coordinate and
run the operation of a facility, while
utilizing their inherent data collection
system to provide feedback on production,
reporting machine states, number of
parts produced, machine bottlenecks,
OEE and more.
Analysis of OEE (Overall Equipment Effectiveness)
and other parameters is essential for
Six Sigma Analysis. Our systems typically
report machine utilization, downtime
monitoring, fault summaries, quality
rate, process bottlenecks, and many
others.
DataRealm has extensive experience developing,
deploying and upgrading Factory Information
Systems. We have helped define new reporting
standards in our larger clients, and
have a range of solutions for our smaller
clients.
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With energy and utility
prices rising, do you have a handle
on when and how your energy is used?
Save money by understanding your costs
in electricity, compressed air, natural
gas, water, steam and other utilities.
We can help you get a handle on your
utilities costs by providing a solution
to monitor, store and report these costs
in real time and historically by hour,
shift, day, week, month, etc. |
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| DataRealm has a significant
knowledge base in manufacturing IT solutions.
Give us a call and we can help you evaluate
a cost-effective set of solutions and
options for your organization. |
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